workshop background
Finance and accounting has a major
long-term impact on Lean Manufacturing. It can provide incentives to sustain the initial momentum or it may
discourage Lean Efforts and slow the pace of improvement. The technical and operating people who
initiate Lean Manufacturing are often at odds with financial people who measure
and evaluate the ultimate results.
This seminar bridges the gap between operations
and finance. It strengthens financial skills and improves
understanding between the accounting function and other parts of the
organization.
The program is packed with information and learning experience for
managers, staff and supervisors. It
improves decision making and sustains the momentum of initial Lean
Manufacturing initiatives.
The Benefits
● Make better decisions at all levels.
●Count what really counts
●Improve understanding between functions
●Institutionalize Lean Manufacturing concepts for
long-term improvement.
"If you cannot measure it, you cannot improve it."-- Lord
Kelvin
You Will Learn...
Financial Statements
●How to talk to accountants in their own
language- assets, liabilities, GAAP and many
other accounting terms and principles.
●Methods for evaluating inventory and how to use this knowledge to justify Lean Mfg initiatives.
●About recent accounting scandals and abuse and how they affect your own accounting system.
●How to evaluate financial statements and assess
operating performance.
●About financial ratios and why they are such good indicators of financial health.
●How to spot strengths and weakness in a financial statement.
Strategic Financial Metrics
●About the Balanced Scorecard and how it supplements traditional financial measures.
●How to calculate Economic Value Added (EVA) and why this concept is used by companies
such as General Electric.
●Discounted Cash Flow and how to use it for
evaluating major capital investments.
Strategic Cost Management
●About cost behavior and how changes in costs, sales volume and pricing affect operating results
and, eventually, the bottom line.
●Why Activity Based Costing fits so well with Lean Manufacturing.
●About the problems and weaknesses of Standard
Costing systems.
●Using Break Even and Sales Mix analyses to rationalize product lines and prevent product
proliferation.
Analysis and Decision
Making
●About the financial tools to identify and
eliminate waste.
●Where to use Job Costing and where Process Costing is more appropriate.
●How to know when you are losing money on
low-volume products.
●About Make-Buy decisions and how competitive and financial analyses are both important.
●Analysis of capital investment using Discounted
Cash Flow (DCF) and other tools.
Case Problem
●Analyze the XYZ Corporation and determine
how to modify accounting systems and
decision processes to support Lean
Manufacturing.
●Discuss your own company's issues and develop financial
strategies and metrics for your
own Lean Manufacturing Strategy.
Program Outline
1.0
Understanding Financial Statements
●Assets,
liabilities & Equity
●Revenue & Expense
●Balance
Sheets & Income Statements
●Cash
Flow Statements
●Generally
Accepted Accounting Principles
●Accounting
abuse
●Valuation
Methods
2.0
Analysis of Financial Statements
●Financial
Models
●Ratio
Analysis
●Du
Pont Analysis
●Financial & Operating Ratios
●Warning
Signs of Trouble
3.0
Strategic Cost Management
●Cost
structures & Operat ing Results
●Break
Even Analysis
●Sales
Mix Analysis
●Cost
Estimating Tools
●Variable
Vs Absorption Costing
●Budgeting
●Standard,
Target & Activity Based Costing
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4.0
Strategic Performance Measurement
●Net
Present Value
●Balanced
Scorecard
●Economic
Value Added
●Return
on Equity
●Return
on Assets Employed
●Linking
Goals & Metrics
5.0
Analysis & Decision Making
●Information
Acquisition
●Job
Costing vs. Process Costing
●Overhead
Allocation
●Analysis
of Variance
●Identification & Elimination of Waste
●Adding
or Dropping Product Lines, Departments
or facilities
●Outsourcing & Make/Buy
Evaluating
Major Investments
6.0
Comprehensive Case Problem
●Lean
Accounting Systems
●Reports & Decisions
●Participant
Issues
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Time
2days
Who should attend
Mfg Director, Managers, Engineers, Supervisors
For more detailed information about this workshop, Please call us 020-33689262, 37597781
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